齿轮装配机

设备功能 / Equipment Functions

开机率 / Operating Rate：95%

产能 / Capacity：1200pcs/h

良品率 / Confomity Rate：99%

设备简介 / Equipment Introduction

  整机采用分割器驱动转盘结构。7个自动工位，实现自动供料，自动按设定扭力扭紧2颗螺钉，自动装配4个齿轮，并在齿轮的齿面均匀涂抹油脂。各工位两个产品同时操作。自动判断并分拣螺钉滑牙、浮高等不良品；自动测试其中一个过盈配合齿轮的压入力大小，并自动分拣压入力不合格的产品。自动下料到合格品位和不合格品位。独创的螺钉供料方式，保证螺钉供料稳定可靠，易维护；独特的定位方式，确保物料上的齿轮轴心偏离到±0.5mm，齿轮都能精确的安装到位。自动清空并完成设备内未完工的产品。异常时停机报警，并提示异常位置。自动记录合格品和不合格品数，实时计算产能。完善的安全防护措施，防止意外工伤发生。

The Gear Box Assembly Machine using split to drive turntable. It has seven automatic stations to achieve automatic feeding. Automatically tighten two screws according to the setted torque, automatic assembly 4 gears and grease evenly on gear surface. Two products assembly in one station at the same time. Automatically judge and sort defective products such as screws slip teeth, floating higher, and test the pressure of one of interference fit gears and sort the substandard products which are not well pressed-in. Automatically unloading qualified products and unqualified products. Unique method of feeding screws to ensure the reliable feeding screws, easy to maintain. Unique positioning method to ensure that even though the gear axis deviation to ± 0.5mm, the gear also can be precise assembly. Automatically emptied and completed the unfinished products. Under abnormal condition, the machine will stop and alarm, and indicate the abnormal place. The machine will automatic recording the number of qualified and unqualified products, and computing machine capacity in real-time. Comprehensive security measures to prevent accidental injury occurred.